Lean Six Sigma Programmes In Malaysia

Many have mistakenly thought Lean Six Sigma is only applicable in the manufacturing industries. It is a universal knowledge that one can apply anywhere, even in daily life. Lean Six Sigma consists of different levels: White, Yellow, Green and Black, and which we’re going to break it down for you in this article.

16 November 2021

Lean Six Sigma Programmes In Malaysia
Are you familiar with the word Lean Six Sigma? Have you ever encountered any process that requires a Lean Six Sigma methodology? Lean is a method to eliminate waste, whereas Six Sigma is focusing more on reducing process variations or problems in a process. Lean Six Sigma is a methodology combined to give the best possible quality of a finished goods and services to the customers without having to increase the process cost. Many have mistakenly thought that Lean Six Sigma is only applicable in the manufacturing industries. Well, they are not wrong, as the technology evolved in most of the industry now, so does Lean Six Sigma. Lean Six Sigma methodology is widely used in various industries nowadays such as manufacturing, health care, service provider, food and beverage industry and many more. It is universal knowledge that you can apply everywhere, even in your daily life. Do you know Lean Six Sigma consist of White, Yellow, Green and Black Belt? Keep on reading to know more about the Lean Six Sigma Programmes that we provide.

Yellow Belt

Six sigma yellow belt

The Six Sigma Yellow Belt certification was developed to encourage the candidates to be responsible for the development of Lean Six Sigma Implementation throughout their organizations. This course is designed for Supervisors and Executives who are responsible for designing and implementing corporate wide improvement and cost optimization initiatives. Yellow belts can be entry level employees who seek to improve their world or executive champions who require an overview of Six Sigma and define, measure, analyze, improve and control model (DMAIC).

Objectives

Curriculum

  • Overview of Six Sigma – DMAIC & DMADV
  • DMAIC vs. Other Approaches
  • Cost of Poor Quality (COPQ)
  • Understanding Project Charters and Prioritisation Tools
  • Root Cause Analysis (RCA) Tools
  • Data Collection Technique
  • Basic Lean Enterprise
  • Workshop Sessions
  • Basic Statistics and Graphical Analysis
  • Creating Fishbone Diagrams
  • Understanding Value Added (VA) and Non-Value Added Activities (NVA)
  • Types of Statistical Analysis (Quantitative & Qualitative)
  • Workshop Sessions
  • Generating Improvement Ideas
  • Poke – Yoke (Mistake Proofing)
  • Running Pilot Six Sigma Programmes
  • Solutions Implementation Plan
  • Understanding Statistical Process Control
  • Establishing Control Plans
  • SOP & Documentation
  • Workshop & IASSC Examination Sessions

Green Belt

Six Sigma green belt
Lean Six Sigma is a proven systematic approach to improve measurable results for any organization. The Lean Six Sigma Green Belt training takes organizations to the next level by uniting product and process excellence with goals such as improving customer service and/or enhancing shareholder value creation. Leaders in today’s organizations are turning to the Lean Six Sigma Green Belt training to ensure their competitive edge, improve service and build the skill base needed to sustain performance improvement.

Objectives

Curriculum

  • Introduction & Overview of Six Sigma
  • Cost of Poor Quality (COPQ)
  • Drill Down Tree & Pareto Chart
  • Project Charter Development
  • Teams & Stakeholder Analysis
  • Voice of Customers (VOC) & Kano Model
  • SIPOC & Basic Process Mapping
  • Financial Analysis and Cost Savings
  • Root Cause Analysis (RCA) Tools
  • Operational Definition
  • Data Collection Plan
  • Basic Statistics and Sampling Techniques
  • Capability Analysis and Sigma Value
  • Graphical & Value Analysis
  • Detailed Process Mapping
  • Fishbone Diagram
  • Failure Modes and Effects Analysis (FMEA)
  • Hypothesis Testing
    • Type 1 & Type 2 error
    • One way ANOVA
    • Two way ANOVA
    • Degree of Freedom
    • Power and Sample Size
    • Test of Equal Variance (TOEV) Tables
    • 1 Sample t-Test
    • 2 Sample t-Test
    • 1 Proportion Test
    • 2 Proportion Test
    • Paired t-Test
    • Chi-Square Test
  • Statistical Root Cause Analysis
  • Advanced Graphical Analysis
    • Sigma Value / Z-Bench
    • Graphical Tools for Statistics
    • Pareto Charts
    • Run Charts
    • Dot Plots
    • Scatter Plots
    • Matrix Plots
    • Histograms
    • Time Series Plots
  • Regression Analysis
    • Correlation Analysis
    • Multiple Regression
    • Simple Linear Regression
    • Best Subset Regression
  • Value Stream Mapping (VSM)
  • Summarising Potential Factors and Potential Solutions
  • Generating Improvement Ideas
  • Evaluating & Selecting Best Solutions
  • Solution & Training Implementation Plan
  • Develop & Execute Pilot Plan
  • Lean Concepts and Error Proofing / Kaizen
  • Cost & Benefit Analysis (ROI)
  • Process Control Plan
  • Standard Operating Procedures (SOP)
  • Statistical Process Control (SPC)
  • Best Practice and Replication Opportunities
  • Process Ownership and Dashboards

Black Belt

Six Sigma black belt
Lean Six Sigma is a proven systematic approach to improve measurable results for any organization. The Lean Six Sigma Black Belt training takes organizations to the next level by uniting product and process excellence with goals such as improving customer service and/or enhancing shareholder value creation. Leaders in today’s organizations are turning to the Lean Six Sigma Black Belt training to ensure their competitive edge, improve service and build the skill base needed to sustain performance improvement.

Objectives

Curriculum

  • Introduction & Overview of Six Sigma
  • Cost of Poor Quality (COPQ)
  • Drill Down Tree & Pareto Chart
  • Project Charter Development
  • Teams & Stakeholder Analysis
  • Voice of Customers (VOC) & Kano Model
  • SIPOC & Basic Process Mapping
  • Quality Functional Deployment (QFD)
  • Financial Analysis and Cost Savings
  • Root Cause Analysis (RCA) Tools
  • Cause & Effect Matrix
  • Operational Definition
  • Data Collection Plan
  • Basic Statistics and Sampling Techniques
  • Regression Analysis
  • Value Stream Mapping (VSM)
  • Summarizing Potential Factors and Potential Solutions
    • Correlation Analysis
    • Multiple Regression
    • Simple Linear Regression
    • Best Subset Regression
  • Hypothesis Testing
  • Measurement System Analysis (MSA)
  • Capability Analysis and Sigma Value
  • Graphical & Value Analysis
  • Detailed Process Mapping
  • Fishbone Diagram
  • Failure Modes and Effects Analysis (FMEA)
  • Advanced Statistical Root Cause Analysis tools:
    • Type 1 & Type 2 error
    • Degree of Freedom
    • Power and Sample Size
    • 1 Sample t-Test
    • 2 Sample t-Test
    • One way ANOVA
    • Test of Equal Variance (TOEV)
    • 1 Proportion Test
    • 2 Proportion Test
    • Chi-Square Test
    • Non-Parametrics Analysis and Two Way ANOVA
  • Advanced Graphical Analysis
    • Sigma Value / Z-Bench
    • Graphical Tools for Statistics
    • Pareto Charts
    • Box Plots
    • Run Charts
    • Dot Plots
    • Scatter Plots
    • Matrix Plots
    • Histograms
    • Time Series Plots
  • Generating Improvement Ideas
  • Design of Experiment (DOE)
  • Evaluating & Selecting Best Solutions
  • Solution & Training Implementation Plan
  • Develop & Execute Pilot Plan
  • Lean Enterprise
  • Cost & Benefit Analysis (ROI)
  • Process Control Plan
  • Standard Operating Procedures (SOP)
  • Statistical Process Control (SPC)
  • Best Practice and Replication Opportunities
  • Process Ownership and Dashboards

These are the Lean Six Sigma Programmes that we provide to our existing and potential clients. Learning Lean Six Sigma and applying its methodologies can bring incredible impact on your future and being able to put Lean Six Sigma certification into your profile shows your promise to improving your business understanding and it shows that you have analytical ability. With Lean Six Sigma knowledge, it can lead to better occupation chances as well as better salary in the future. Not only that, it is also very easy to enroll Lean SixSigma classes even though we are in the middle of the pandemic. If you wish to increase your employability by obtaining Lean Six Sigma certification, check out our website https://sixsigma.org.my// for more information or you can call us at +603 7873 8485.

Filed Under

SHARE THIS